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Space Applications
Boron fiber’s slightly positive coefficient of thermal expansion (CTE) coupled with its very high elastic modulus make it an excellent material for space structure stabilization. Advanced composites made with boron fiber and carbon fiber (which has a negative CTE) in a cyanate ester resin can yield structures with zero CTE. This makes them particularly valuable for space optical benches, where the thermal gradient across the structure can be severe, resulting in components that maintain superb optical alignment yet are lightweight.
Rockwell International Space Shuttle
Gen 1 Hy-Bor is used on the truss tubes and engine struts.
World View Satellite
(Google Earth)
Boron is used on the secondary mirror support tubes. Long tubes with the smallest cross-section are required to reduce obscuration but must be very stiff to not drive system dynamically and Boron Fiber increases the compression strength of the laminate by more than 250%.
James Webb Space Telescope
The James Webb Space Telescope will be lighter by half than the Hubble Telescope and 60 times more sensitive. Hy-Bor is used in the kinematic mounts.
Nancy Grace Roman Space Telescope
Product | Component &/or Product | TRL | Composite |
---|---|---|---|
Maxar WorldView 1 | Secondary Mirror Tubes | 9 | boron-cyanate siloxane |
Maxar WorldView 2 | Secondary Mirror Tubes | 9 | boron-cyanate siloxane |
Maxar WorldView 3 | Secondary Mirror Tubes | 9 | boron-cyanate siloxane |
NASA JWST | Kinematic Mounts | 8 | boron-cyanate ester |
NASA WFIRST | Secondary Mirror Tubes/Actuator Structure | 6 | boron-cyanate siloxane |